The optimal solution for your technologies

Customer specific test systems

Whether for antilock brake systems, active chassis or modern driver assistance systems; IPG is at the cutting-edge in the arena of vehicle dynamics simulation and hardware-in-the-loop technology. We have been supporting automotive development for years. And because unique solutions require unique ideas, customer specific test systems have always been an integral part of our day-to-day business.

Concept

HIL test bench for active steering
Brake system test bench
Chassis network tests
Phaeton laboratory car

We conceive, develop and realize model based mechatronic system test benches for the simulation based testing of vehicle systems, components and electronic control units. The main idea of these turn-key solutions is to integrate real vehicle systems such as active suspension elements, steering systems, drive trains or tires in the virtual vehicle of one of our simulation solutions CarMaker, MotorcycleMaker or TruckMaker. The vehicle components are connected to the HIL system by appropriate actuators and sensors with a specific test bench setup, and exchange "in the loop" the actual physical vehicle quantities with the real-time simulation. Additional ECUs can also be connected to the HIL simulator or their functionality can be integrated as a model into the simulation environment. Thus the vehicle and control systems are tested under realistic and reproducible conditions. A virtual driver controls the vehicle e.g. over three-dimensional test tracks in simulated freeway traffic or performs maneuvers like µ-split braking, wet handling or ISO lane changing. All test systems from IPG are based on our Flex4Net system environment. Using an existing Ethernet they can arbitrarily be extended to a HIL network system.

Main characteristics

  • Integration of different competencies
  • Use of modern technologies
  • Project specific hardware and software development
  • Effective and efficient realization
  • Problem specific and flexible extensibility
  • Robust and secure operation due to proven hardware components

Thus, it is the perfect turn-key solution from one source!

Integration of knowledge and competence

We cover all competencies that are necessary for the realization of customized test systems under one umbrella. An experienced team of automotive engineers and electronic, mechanical, measurement and control technique experts as well as computer scientists guarantees you turn-key solutions from one source. We cultivate a lively network with universities, vehicle developers and other solution providers to advance technical innovation.

Service package

  • Consulting
  • Conceptualizing
  • Project planning
  • Development and construction
  • Production and integration
  • Ramp-up service
  • Validation
  • Maintenance

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News

> 13.06.2013

Virtual test driving of a long timber vehicle using TruckMaker

In several lectures, the usage of IPG products for virtual testing of mobile machines was presented...

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> 25.03.2013

Open House 2013 in Review

Significantly Higher Attendance Reflects Further Increase of Interest in Virtual Test Driving

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